VIBSENS / PRODUCTS

V6000

Modular machinery protection, condition monitoring and connected configuration.

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V6000
MODULAR PROTECTION PLATFORM

Built around your critical machinery.

Continuous machinery protection in a modular rack, with optional condition monitoring. Configure the measurements, plant interfaces and analysis workflow around the machine.

V6000 modular rack

Built around your protection requirements

Modular architecture

Configure a 19-inch rack around vibration, position, speed and process measurements.

Continuous protection

Local indication, configurable alarm functions and outputs for integration with plant systems.

Serviceable design

Hot-swappable rack cards and dedicated module types support maintenance and system configuration.

CMS-PRO / ANALYSIS WORKSPACE

One signal. Multiple perspectives.

Use complementary views to examine machine behaviour. Select a capability below to explore the software in detail.

Explore CMS-Pro software ↗
CONFIGURE YOUR RACK

V6000 system cards

Choose the module functions around your measurement and protection requirements.

V6000/G Gateway Card
V6000/G / Communication & rack interface

Gateway Card

Connect the rack to plant automation through serial Modbus interfaces and stream measurement signals to the condition monitoring system.

Technical description
HMI Ports : 

- The V6000 System monitor supports Modbus® protocol via serial (RS232/485) for digital communications with PLCs , DCSs and other instrument and automation platforms. Key lockable to prevent unauthorized tampering.


CMS : 

- This 10/100/1000 BASE-T Ethernet port streams all the input time signals a server computer which is used by CMS-Pro condition monitoring software. Data can then be shared for the network clients by the server.

Hot Swap Support:

- The Gatway Card fully supports hot swap functionality. This feature allows the operator to replace a faulty card during operation or to add/remove cards from the system without shutting down the rack

 
VibroRack 6000 Gatway Card (6000/G) and Input/Output Card Data sheet    



V6000/V Vibration Card
V6000/V / Vibration & position monitoring

Vibration Card

Configure transducer type, measurement units and alarm thresholds for vibration and position measurements.

Technical description

Each V6000 machinery protection system may contain up to 7 vibration protection cards (V6000/V)
Input signals are connected to the card via back plane terminals.
Front panel keypad buttons are used to set the following settings for each card and each channel separately:

  • Transducer type
  • Measurement Unit
  • Alarm and trip set points
  • Nominal DC Gap etc.

 V6000/V cards are able to measure and monitor the following parameters:

Absolute bearing vibration (rms, Peak, Pk-Pk)
  1. Relative shaft vibration (rms, Peak, Pk-Pk)
  2. Shaft thrust position (axial measurement)
  3. Smax vibrations (according to ISO 7919 standard)
  4. Shaft eccentricity (DC gap measurement)
  5. Housing expansionX
Hot Swap Support:

The Vibration Card fully supports hot swap functionality. This feature allows the operator to replace a faulty card during operation or to add/remove cards from the system without shutting down the rack.

VibroRack 6000 Gatway Card (6000/G) and Input/Output Card Data sheet    
V6000/M Multifunction Card
V6000/M / Temperature & process inputs

Multifunction Card

Monitor temperature and process parameters using RTD and 4–20 mA inputs, with configurable monitoring and protection functions.

Technical description

V6000/M cards are used for monitoring quasi static signal inputs.

Sensors which can be used for this type of monitoring should be from one of the following categories:

  • Temperature (with RTD: Pt-100 type)
  • Any sensor with current output (4 to 20 mA) for process parameters such as flow rate, liquid level, etc.

Up to 8 sensors can be connected to each card for monitoring and protection. There are connection strips for each input and alarm / trip function outputs. All the terminal connections on V6000/M cards are screw terminals which accept wire sizes with cross section up to 1.5 mm2.

Hot Swap Support:

The Multifunction Card fully supports hot Multifunction swap functionality. This feature allows the operator to replace a faulty card during operation or to add/remove cards from the system without shutting down the rack.

VibroRack 6000 Multifunction Card (6000/M) and Input/Output Card Data sheet    

V6000/K Keyphasor ® Card
V6000/K / Speed & phase reference

Keyphasor ® Card

Acquire tachometer signals for rotational speed and phase analysis, with outputs for machinery protection.

Technical description

V6000/K card is used for phase and speed analysis from tachometer inputs.

Up to 4 tachometers may be connected to each V6000/K card.
Signals from proximity probes / optical pickup / digital TTL / magnetic sensors are all supported.
This card enables speed protection and also send the phase speed data to CMS-Pro software.
It has dry relay outputs for machine protection.
For vibration phase analysis there must be only once pre revolution pulse while for speed measurement and control there may be multi pulse per revolution and should be set by the front panel key pad.

Hot Swap Support:

The Keyphasor Card fully supports hot Keyphasor swap functionality.This feature allows the operator to replace a faulty card during operation or to add/remove cards from the system without shutting down the rack.

VibroRack 6000 Keyphasor ® Card (6000/K) and Input/Output Card Data sheet    

V6000/P Power Supply Card
V6000/P / Rack power & redundancy

Power Supply Card

Supply the rack from the ordered AC or DC configuration. A second power supply can provide redundancy.

Technical description

V6000P power supply card is to provide power to the system and at least one of them is mandatory.

One or two power supply cards may be installed in one rack.
If two are installed, one of them is considered to be redundant.

V6000/P cards accept both AC & DC power based on the ordering information filled.

Front panel LEDs show the operating status of the power supply for the rack.

VibroRack 6000 Power Supply Card (6000/P) Data sheet    

Engineering specifications

Review the detailed technical data and confirm the required configuration with VIBSENS.

Technical data 1
Analogue Inputs :                                       -IEPE / voltage mode accelerometer
                                                                              -Proximity probe
                                                                              -Velocity Sensors
                                                                              -KeyPhasor®/ Tachometer
                                                                              -Any type of voltage or current output transducers
Input Channel :                                            4 up to 28 vibration channels, 2 keyphasor channels and up to 8 multifunction channels (4-20mA)
Input Connector :                                       ScrewTerminal
Signal Conditioner :                                  Amplifier/integrator to obtain velocity or displacement response by integration
Frequency Response :                             Acceleration and Velocity and Displacement: 2 to 10,000 Hz (In Factory Defined) Thrust / Position :DC 
Over Voltage :                                              2.5 V Pk-Pk
Input Voltage :                                             220 VAC
Analog Outputs :                                        Four 4-20mA outputs per card
Logical Outputs :                                        8 (4 Alerts, 4 Danger) per card , 1 malfunction
Relay Specification :                                 Form C, SPDT, 1 Amp 110 VAC,Latching or Non-Latching Selectable Normally Energized or Normally De-                                                                                                                            Energized (User Defined) Bypass Relay or Active Relay Selectable
Alarm Time Delay :                                   1 to 60 Seconds (User Defined)
Accuracy :                                                      1% Full Scale
Technical data 2
Reset Function :                                                                                   Push Button /Terminal for Remote Reset if Latching Alarms Selected
Trip Multiply Function :                                                                   Terminal for None , variable 10 to 90% Alarm Trip multiply
Alarm Indication :                                                                               OK = Green LED, Alert = Yellow LED, Danger = Red LED
Dynamic Range :                                                                                 65dB
Local Indicators :                                                                                 Up to 20 parameters and adjusting configuration With 7Segment Front of Cards
Phase Linearity :                                                                                  (0.1 Hz to 10 kHz ) ±1 deg
Buffered Outputs :                                                                             2 type Buffered Outputs :With sensor offset / without DC
Detection Mode :                                                                                RMS, True Peak, True Pk-Pk
Resolution :                                                                                            12 bit
Sample Rate :                                                                                        Up to 4 KHz synchronous sampling
Communication with HMI :                                                          3 redundant Serial port RS-232/RS-485 Modbus RTU Protocol
HMI Software :                                                                                     Any standard HMI Software Like Wincc
Communication with CMS :                                                          Ethernet (10/100 base T) Vibsens Protocol
CMS Software :                                                                                    CMS-Pro
Measurement Units :                                                                        m/s2, mm/s, μm
Output Voltage For Eddy Current Transducer :               -24 VDC (Optional)
Standard communication :                                                            HMI Communication (Modbus RTU protocol (3port))
                                                                                                                       Modbus TCP/IP (optional)
                                                                                                                       Profibus (optional)
Mechanical
Housing :                                    Aluminum Alloy
Weight :                                      3.2 Kg
Dimension :                              426*277*259
Mounting :                                19” Rackmount
Environmental
Protection :                                                       IP 55
Operating Temperature :                          -20°C, +60°C0 
Humidity :                                                          95% max without condensation
System Compatibility
Certificate
Electromagnetic Compatibility :                   EMC (IEC61000-6-2,IEC61000-6-4)
                                                                                          Safety (IEC61010)

Catalogues & data sheets